{"id":20431,"date":"2020-12-03T20:59:01","date_gmt":"2020-12-03T20:59:01","guid":{"rendered":"https:\/\/testoil.mysites.io\/?p=12508"},"modified":"2023-05-02T18:50:37","modified_gmt":"2023-05-02T18:50:37","slug":"oil-analysis-for-injection-molding-machines-offered-by-testoil","status":"publish","type":"post","link":"https:\/\/testoil.com\/advanced-testing\/oil-analysis-for-injection-molding-machines-offered-by-testoil\/","title":{"rendered":"Injection Molding Machines and Varnish Tests"},"content":{"rendered":"\n<p>CLEVELAND Dec. 1, 2020 <a href=\"https:\/\/forms.testoil.com\/acton\/fs\/blocks\/showLandingPage\/a\/4748\/p\/p-00d4\/t\/page\/fm\/4?leadsource=SmartPR\" target=\"_blank\" rel=\"noreferrer noopener\">TestOil<\/a>, the leading experts on oil analysis for injection molding machines (IMMs), offers a comprehensive analysis for detecting varnish and initiating mitigation before it causes unplanned downtime and ultimately destroys the machine.<br>Capital investment for an IMM can exceed half a million dollars. Unplanned events, such as a machine shutdown resulting from a malfunctioning servo valve, can cost a half hour or more of productivity. A system contaminated by varnish will not operate at its rated performance level; exhibiting decreased speed and pressure as a result.<br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; TestOil Field\/Data Analyst Matt McMahon explains, \u201cThere are a number of reasons that IMMs tend to create varnish, one of the primary causes is a combination of hot temperatures and smaller sumps. The oil tends to get hot and local hot spots will create varnish. Varnish on control valves is an issue for all hydraulic IMMs. The valves have very small clearances to begin with and as varnish buildup causes the clearances to get tighter, the valves stick in a suboptimal position and cause loss of control.\u201d<br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; With regular oil analysis, TestOil can keep an eye on the varnish before it gets to this point. TestOil\u2019s Varnish Potential Analysis is the industry-leading solution for varnish-prone machinery. The analysis culminates in a comprehensive Varnish Report showing results from a total of eight tests:<\/p>\n\n\n\n<p>Primary varnish indicator tests\u2014to find immediate issues:<br>\u2022 Membrane Patch Colorimetry<br>\u2022 Ultracentrifuge<br>\u2022 Particle Count Difference (2 separate tests, optical particle count and pore blockage particle count)<\/p>\n\n\n\n<p>Lubricant condition tests\u2014 to help determine root cause of existing high varnish conditions and warn about lubricant related varnish formation issues:<br>\u2022 Fourier Transform Infrared (FTIR)<br>\u2022 Water Content (Karl Fischer titration)<br>\u2022 Remaining Useful Life (RULER)<br>\u2022 Acid Number<\/p>\n\n\n\n<p>\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 An optimally functioning IMM will exhibit the fastest possible cycle speed, uneventful operation for long periods, no unplanned downtime, no major failures and a long lifespan. Regular oil analysis with TestOil will go a long way toward making that a reality. To read more on conquering varnish, you can download the eBook, \u201c<a href=\"https:\/\/forms.testoil.com\/acton\/fs\/blocks\/showLandingPage\/a\/4748\/p\/p-00d4\/t\/page\/fm\/3?leadsource=Blog\">How to Outsmart Varnish and Avoid Costly Downtime<\/a>.\u201d<br>\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 With more than 30 years of experience in the oil analysis industry, TestOil focuses exclusively on assisting industrial facilities with reducing maintenance costs and avoiding unexpected downtime through oil analysis program implementation. As industry experts in diagnosing oil-related issues in equipment such as turbines, hydraulics, gearboxes, pumps, compressors and diesel generators, TestOil provides customers with a guarantee of same-day turnaround on all routine testing. With in-house, certified training professionals, TestOil offers lubrication and oil analysis training, private onsite training, certification training and exams, and educational webinars. For more information on partnering with TestOil on oil analysis programs or training opportunities visit\u00a0<a rel=\"noreferrer noopener\" href=\"https:\/\/testoil.com\/\" target=\"_blank\">www.testoil.com<\/a>. Contact: 216-251-2510;\u00a0<a href=\"mailto:sales@testoil.com.\">sales@testoil.com.<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"CLEVELAND Dec. 1, 2020 TestOil, the leading experts on oil analysis for injection molding machines (IMMs), offers a comprehensive analysis for detecting varnish and initiating mitigation before it causes unplanned downtime and ultimately destroys the machine.Capital investment for an IMM can exceed half a million dollars. Unplanned events, such as a machine shutdown resulting from a malfunctioning servo valve, can&nbsp;<a href=\"https:\/\/testoil.com\/advanced-testing\/oil-analysis-for-injection-molding-machines-offered-by-testoil\/\" class=\"read-more\">Continue Reading<\/a>","protected":false},"author":4012,"featured_media":11782,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"content-type":"","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[2890,402],"tags":[3488],"class_list":["post-20431","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-press-releases","category-advanced-testing","tag-imms-and-varnish","cat-2890-id","cat-402-id"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v22.0 (Yoast SEO v24.8) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Injection Molding Machines and Varnish Tests - TestOil<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/testoil.com\/advanced-testing\/oil-analysis-for-injection-molding-machines-offered-by-testoil\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Injection Molding Machines and Varnish Tests\" \/>\n<meta property=\"og:description\" content=\"CLEVELAND Dec. 1, 2020 TestOil, the leading experts on oil analysis for injection molding machines (IMMs), offers a comprehensive analysis for detecting varnish and initiating mitigation before it causes unplanned downtime and ultimately destroys the machine.Capital investment for an IMM can exceed half a million dollars. Unplanned events, such as a machine shutdown resulting from a malfunctioning servo valve, can&nbsp;Continue Reading\" \/>\n<meta property=\"og:url\" content=\"https:\/\/testoil.com\/advanced-testing\/oil-analysis-for-injection-molding-machines-offered-by-testoil\/\" \/>\n<meta property=\"og:site_name\" content=\"TestOil\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/TESTOILanalysis\" \/>\n<meta property=\"article:published_time\" content=\"2020-12-03T20:59:01+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2023-05-02T18:50:37+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/testoil.com\/wp-content\/uploads\/2020\/08\/Pittsburgh-Post-Gazette-Square.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"264\" \/>\n\t<meta property=\"og:image:height\" content=\"264\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Mary Messuti\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:creator\" content=\"@TESTOILAnalysis\" \/>\n<meta name=\"twitter:site\" content=\"@TESTOILAnalysis\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Mary Messuti\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"2 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/testoil.com\/advanced-testing\/oil-analysis-for-injection-molding-machines-offered-by-testoil\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/testoil.com\/advanced-testing\/oil-analysis-for-injection-molding-machines-offered-by-testoil\/\"},\"author\":{\"name\":\"Mary Messuti\",\"@id\":\"https:\/\/testoil.com\/#\/schema\/person\/634f56adbdecfee75bde9ce908569a0d\"},\"headline\":\"Injection Molding Machines and Varnish Tests\",\"datePublished\":\"2020-12-03T20:59:01+00:00\",\"dateModified\":\"2023-05-02T18:50:37+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/testoil.com\/advanced-testing\/oil-analysis-for-injection-molding-machines-offered-by-testoil\/\"},\"wordCount\":488,\"publisher\":{\"@id\":\"https:\/\/testoil.com\/#organization\"},\"image\":{\"@id\":\"https:\/\/testoil.com\/advanced-testing\/oil-analysis-for-injection-molding-machines-offered-by-testoil\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/testoil.com\/wp-content\/uploads\/2020\/08\/Pittsburgh-Post-Gazette-Square.jpg\",\"keywords\":[\"IMMs and Varnish\"],\"articleSection\":[\"Press Releases\",\"Advanced Testing\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/testoil.com\/advanced-testing\/oil-analysis-for-injection-molding-machines-offered-by-testoil\/\",\"url\":\"https:\/\/testoil.com\/advanced-testing\/oil-analysis-for-injection-molding-machines-offered-by-testoil\/\",\"name\":\"Injection Molding Machines and Varnish Tests - 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Unplanned events, such as a machine shutdown resulting from a malfunctioning servo valve, can&nbsp;Continue Reading","og_url":"https:\/\/testoil.com\/advanced-testing\/oil-analysis-for-injection-molding-machines-offered-by-testoil\/","og_site_name":"TestOil","article_publisher":"https:\/\/www.facebook.com\/TESTOILanalysis","article_published_time":"2020-12-03T20:59:01+00:00","article_modified_time":"2023-05-02T18:50:37+00:00","og_image":[{"width":264,"height":264,"url":"https:\/\/testoil.com\/wp-content\/uploads\/2020\/08\/Pittsburgh-Post-Gazette-Square.jpg","type":"image\/jpeg"}],"author":"Mary Messuti","twitter_card":"summary_large_image","twitter_creator":"@TESTOILAnalysis","twitter_site":"@TESTOILAnalysis","twitter_misc":{"Written by":"Mary Messuti","Est. reading time":"2 minutes"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"Article","@id":"https:\/\/testoil.com\/advanced-testing\/oil-analysis-for-injection-molding-machines-offered-by-testoil\/#article","isPartOf":{"@id":"https:\/\/testoil.com\/advanced-testing\/oil-analysis-for-injection-molding-machines-offered-by-testoil\/"},"author":{"name":"Mary Messuti","@id":"https:\/\/testoil.com\/#\/schema\/person\/634f56adbdecfee75bde9ce908569a0d"},"headline":"Injection Molding Machines and Varnish Tests","datePublished":"2020-12-03T20:59:01+00:00","dateModified":"2023-05-02T18:50:37+00:00","mainEntityOfPage":{"@id":"https:\/\/testoil.com\/advanced-testing\/oil-analysis-for-injection-molding-machines-offered-by-testoil\/"},"wordCount":488,"publisher":{"@id":"https:\/\/testoil.com\/#organization"},"image":{"@id":"https:\/\/testoil.com\/advanced-testing\/oil-analysis-for-injection-molding-machines-offered-by-testoil\/#primaryimage"},"thumbnailUrl":"https:\/\/testoil.com\/wp-content\/uploads\/2020\/08\/Pittsburgh-Post-Gazette-Square.jpg","keywords":["IMMs and Varnish"],"articleSection":["Press Releases","Advanced Testing"],"inLanguage":"en-US"},{"@type":"WebPage","@id":"https:\/\/testoil.com\/advanced-testing\/oil-analysis-for-injection-molding-machines-offered-by-testoil\/","url":"https:\/\/testoil.com\/advanced-testing\/oil-analysis-for-injection-molding-machines-offered-by-testoil\/","name":"Injection Molding Machines and Varnish Tests - 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