{"id":224793,"date":"2022-03-16T16:50:25","date_gmt":"2022-03-16T16:50:25","guid":{"rendered":"https:\/\/testoil.com\/?p=224793"},"modified":"2023-05-02T18:43:20","modified_gmt":"2023-05-02T18:43:20","slug":"predictive-maintenance-when-does-it-make-sense","status":"publish","type":"post","link":"https:\/\/testoil.com\/routine-testing\/predictive-maintenance-when-does-it-make-sense\/","title":{"rendered":"Predictive Maintenance: When Does it Make Sense?"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"224793\" class=\"elementor elementor-224793\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-5f6edd82 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"5f6edd82\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-4b4c5710\" data-id=\"4b4c5710\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-1bdb44ba elementor-widget elementor-widget-text-editor\" data-id=\"1bdb44ba\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\n<p>With predictive maintenance, there is a way of detecting failure before it occurs through condition monitoring.&nbsp; What sets this type of maintenance apart from preventive maintenance is that there is some type of measurement.<\/p>\n\n\n\n<p>Eurofins TestOil Reliability Concierge Program Manager David Gawelek explains, \u201cPredictive maintenance is focused on collecting data that will trigger when maintenance actions occur, while preventative maintenance is simply carrying out maintenance on a schedule. The decision as to whether predictive or proactive maintenance makes the most sense, isn\u2019t necessarily based on machinery type as much as it is the specifics of the industrial process, safety factors, redundancies, etc. Many factors are involved.\u201d<\/p>\n\n\n\n<p><strong>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <\/strong>David goes on to explain<a> that with p<\/a>redictive maintenance, the goal is to determine what failure modes are likely to occur in equipment and then carrying out measurements (condition monitoring) to detect those failure modes before they negatively impact equipment operation.<\/p>\n\n\n\n<p>This data collection and analysis leads to targeted maintenance actions such as <a href=\"https:\/\/testoil.com\/services\/oil-analysis\/\">testing lubricating oils<\/a> at calculated intervals to identify lubricant condition; and if degradation is indicated, to change the oil. The collected data will also identify machine component condition; if wear is occurring at an abnormal rate, the equipment should be inspected and perhaps other targeted measurement implemented to determine the source.<\/p>\n\n\n\n<p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; With predictive maintenance, parts are replaced and maintenance is performed based on asset condition. This condition is determined through measurements and calculated thresholds. Advantages of predictive maintenance include:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>Lower parts and maintenance costs: extended drain intervals, faster rebuild times, maximized usage of full useful life<\/li><li>Decreased downtime<\/li><\/ul>\n\n\n\n<p>Disadvantages include:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>An increased investment in diagnostic tools and personnel (staffing and training)<\/li><li>The inability to eliminate failures completely<\/li><\/ul>\n\n\n\n<p>While there are several condition monitoring techniques for predictive maintenance, where oil analysis really shines is determining wear and contamination (particulate, water and other fluids) and spotlighting degradation and additive depletion.<\/p>\n\n\n\n<p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; Proactive maintenance takes predictive maintenance a step further. David explains, \u201cWhile predictive maintenance involves measuring conditions that indicate symptoms of potential failures, proactive maintenance aims to correct the conditions that lead to failures themselves.\u201d<\/p>\n\n\n\n<p>An example he gives is high speed turbines: a good <em>predictive<\/em> maintenance strategy would include regular <a href=\"https:\/\/testoil.com\/services\/turbine-oil-analysis\/\">turbine oil analysis<\/a> to detect signs of varnish. A good <em>proactive<\/em> maintenance strategy would be to identify and remediate causes of varnish.<\/p>\n\n\n\n<p>Eurofins TestOil offers same day oil analysis which is especially valuable for predictive maintenance. Every failure mode has a length of time between when it can be detected and when it negatively impacts equipment function. That span of time is critical for taking action to prevent functional failure. Rapid-onset failures can have far-reaching consequences, meaning timely data acquisition is critical.<\/p>\n\n\n\n<p>\u201cAll of Eurofins TestOil\u2019s routine tests of in-service lubricants and industrial fluids are for purposes of predictive maintenance (detecting potential failures before they become functional failures),\u201d David concludes. &nbsp;<\/p>\n\n\n\n<p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; For more information on working with Eurofins TestOil for oil analysis and training visit <a href=\"https:\/\/testoil.com\">www.testoil.com<\/a>. Contact: 216-251-2510; <a href=\"mailto:sales@testoil.com\">sales@testoil.com<\/a>.<\/p>\n\n\n\n<p>\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 With more than 30 years of experience in the oil analysis industry, Eurofins TestOil, focuses exclusively on assisting industrial facilities with reducing maintenance costs and avoiding unexpected downtime through oil analysis program implementation. As industry experts in diagnosing oil-related issues in equipment such as turbines, hydraulics, gearboxes, pumps, compressors and diesel generators, Eurofins TestOil provides customers with a guarantee of same-day turnaround on all routine testing. For more information on partnering with Eurofins TestOil on oil analysis programs or training opportunities visit\u00a0<a href=\"https:\/\/linkprotect.cudasvc.com\/url?a=https%3a%2f%2ftestoil.com%2f&amp;c=E,1,CooOfkIdMSCa8PhI_k7G1TjxC-_GE_3dTnGgbAIyDiUpEKEQ9XrBd63ADtqUTgipZiw5KVr-qqozsRkjSAitFgc-MQUSqKNA_EXMaL1tbs23wfp4KpA,&amp;typo=1\" target=\"_blank\" rel=\"noreferrer noopener\">https:\/\/testoil.com<\/a>. Contact: Michael Barrett 216-251-2510;\u00a0<a href=\"mailto:sales@testoil.com\" target=\"_blank\" rel=\"noreferrer noopener\">sales@testoil.com<\/a>.\u00a0<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-22627e2 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"22627e2\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-04e84f6\" data-id=\"04e84f6\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-c01345c elementor-widget elementor-widget-text-editor\" data-id=\"c01345c\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\n<center><p>Fill out the contact form below to let us know how we can help you today!<\/p><\/center>\n\n<p><iframe width=\"100%\" height=\"600\" src=https:\/\/forms.testoil.com\/acton\/form\/4748\/011c:d-0001\/0\/-\/-\/-\/-\/index.htm frameborder=\"no&quot;scrolling=&quot;no&quot;\"><\/iframe><\/p>\n\n\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"With predictive maintenance, there is a way of detecting failure before it occurs through condition monitoring.&nbsp; What sets this type of maintenance apart from preventive maintenance is that there is some type of measurement. Eurofins TestOil Reliability Concierge Program Manager David Gawelek explains, \u201cPredictive maintenance is focused on collecting data that will trigger when maintenance actions occur, while preventative maintenance&nbsp;<a href=\"https:\/\/testoil.com\/routine-testing\/predictive-maintenance-when-does-it-make-sense\/\" class=\"read-more\">Continue Reading<\/a>","protected":false},"author":4012,"featured_media":45381,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"content-type":"","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[3946,400,401],"tags":[3870,3971],"class_list":["post-224793","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-testoil-programs","category-program-management","category-routine-testing","tag-predictive-maintenance","tag-predictive-oil-analysis","cat-3946-id","cat-400-id","cat-401-id"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v22.0 (Yoast SEO v24.8) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Predictive Maintenance: When Does it Make Sense? - TestOil<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/testoil.com\/program-management\/predictive-maintenance-when-does-it-make-sense\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Predictive Maintenance: When Does it Make Sense?\" \/>\n<meta property=\"og:description\" content=\"With predictive maintenance, there is a way of detecting failure before it occurs through condition monitoring.&nbsp; What sets this type of maintenance apart from preventive maintenance is that there is some type of measurement. 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Eurofins TestOil Reliability Concierge Program Manager David Gawelek explains, \u201cPredictive maintenance is focused on collecting data that will trigger when maintenance actions occur, while preventative maintenance&nbsp;Continue Reading","og_url":"https:\/\/testoil.com\/program-management\/predictive-maintenance-when-does-it-make-sense\/","og_site_name":"TestOil","article_publisher":"https:\/\/www.facebook.com\/TESTOILanalysis","article_published_time":"2022-03-16T16:50:25+00:00","article_modified_time":"2023-05-02T18:43:20+00:00","og_image":[{"width":1024,"height":678,"url":"https:\/\/testoil.com\/wp-content\/uploads\/2021\/03\/Karl-Fischer-Water.jpg","type":"image\/jpeg"}],"author":"Mary Messuti","twitter_card":"summary_large_image","twitter_creator":"@TESTOILAnalysis","twitter_site":"@TESTOILAnalysis","twitter_misc":{"Written by":"Mary Messuti","Est. reading time":"3 minutes"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"Article","@id":"https:\/\/testoil.com\/program-management\/predictive-maintenance-when-does-it-make-sense\/#article","isPartOf":{"@id":"https:\/\/testoil.com\/program-management\/predictive-maintenance-when-does-it-make-sense\/"},"author":{"name":"Mary Messuti","@id":"https:\/\/testoil.com\/#\/schema\/person\/634f56adbdecfee75bde9ce908569a0d"},"headline":"Predictive Maintenance: When Does it Make Sense?","datePublished":"2022-03-16T16:50:25+00:00","dateModified":"2023-05-02T18:43:20+00:00","mainEntityOfPage":{"@id":"https:\/\/testoil.com\/program-management\/predictive-maintenance-when-does-it-make-sense\/"},"wordCount":669,"publisher":{"@id":"https:\/\/testoil.com\/#organization"},"image":{"@id":"https:\/\/testoil.com\/program-management\/predictive-maintenance-when-does-it-make-sense\/#primaryimage"},"thumbnailUrl":"https:\/\/testoil.com\/wp-content\/uploads\/2021\/03\/Karl-Fischer-Water.jpg","keywords":["Predictive Maintenance","Predictive Oil Analysis"],"articleSection":["TestOil Programs","Program Management","Routine Testing"],"inLanguage":"en-US"},{"@type":"WebPage","@id":"https:\/\/testoil.com\/program-management\/predictive-maintenance-when-does-it-make-sense\/","url":"https:\/\/testoil.com\/program-management\/predictive-maintenance-when-does-it-make-sense\/","name":"Predictive Maintenance: When Does it Make Sense? 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